Custom Die Cut Boxes Australia

Die-cutting enables the manufacture of any imaginable shapes and styles. Utilising a dieforme (mould) we can die-cut, score, crease, perforate and crush corrugated cardboard/paperboard/foam even plastic which enables boxes and inserts to be replicated thousands of times with accurate precision.

Tailor Made Packaging utilises the very latest in die-cutting technology, combining automation with precision. With our investment in the latest technology, we offer high quality and fast turnaround to our customers.

We can ensure that the end result suits your product and accommodates your shipping and/or display requirements. Our custom die-cut boxes offer ample protection for your products giving you peace of mind when shipping your goods and reducing the number of damaged deliveries.  Customising your packaging to your product can also help you save on packaging costs by reducing excess waste which also helps the environment.

Die Cutting box

Benefits of Die Cutting

  • Custom size & style – Designed for your product
  • Flexible/strong – Complex shapes can be achieved
  • Excellent Scoring –Ensure Folds work every time
  • Fast – We work at high speed
  • Uniformity – Multiple identical forms
  • Remove waste – Effective stripping of holes etc
  • Economical – One machine needed
  • Environmentally friendly – Recyclable
  • Easy to use – Flat packed, no tape or glue to assemble
  • Large Choice – Of material grades + print options
  • Affordable – Competitive Pricing, Low set up costs
die cutting machines sydney

Custom Die Cutting Boxes

A cutting die cuts out the exact, specific shape and dimensions of your custom boxes or display stands.

If you need a custom form for a custom die cutting box design, our team can help you create one that meets your needs. Our dies are all locally made, and we only use cardboard manufactured here in Australia ensuring we support Australian Manufacturing using only the best quality materials and quality workmanship. And you only have to look at our company’s testimonials to know that we offer great customer service, tailored die cutting to whatever your needs are.

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Precise consistent
professional results
each time

Nothing is quite as impressive as custom die-cutting. It lets you create something that is totally unique, and gives your product the edge to stand out from the crowd.

Interested in a Custom Die Cutting Box solution?
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Die Cutting Box Designs

Your packaging is the first point of contact for your customers, so the extra attention to detail builds trust and confidence.

We can design and manufacture die-cut cartons to suit any product from any industry regardless of shape, size and quantity. Personalised die-cut boxes are gaining the importance of every product manufacturer because it gives the opportunity to upscale the appearance of their product.

Die-cut solutions come in single, flat pieces that require simple folds to assemble and do not require packaging tape. This saves you time, and the sturdy corrugated cardboard protects your goods inside.

Die cut cartons can be plain or printed and with a range of print options, Features include self-lock or crash lock bases, lock in tuck over ends, tuck in lids, carry handles, etc.

We can assist custom create die cutting boxes for you with our in-house design team.

Litho laminated boxes
Custom Box Mailer
Die Cutting box
custom die cutting
Litho laminated boxes
Die Cutting
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TRUSTED PARTNER

Why Choose Us?

custom boxes in sydney

Australian Owned

And operated our Family owned business delivers in house design & manufacturing.

about custom boxes sydney

Highest Quality

We pride ourselves in the high quality of products produced. And the proof is in our loyal happy customer base.

fast custom boxes sydney

Fast Turn Arounds

Our amazing team delivers fast turn arounds and deliver Australia wide.

cheap custom boxes in sydney

Competitive Pricing

We offer competitive pricing and work with you and your budget on getting the best solution.

We used Tailor Made for custom lithographic Shelf Ready packaging for our project! They delivered samples on time for our recent project! We are very happy with the end result.

Riccardo Floriani
Inalca Food & Beverage Australia

Tailor Made brought our vision of a custom branded tomato box to life. Now we have a sustainable option for our tomato crop and coupled with custom branding we stand out from the rest of the growers. Always on time and without any hassle! Great company servicing local farmers

George Tselis
Tselis Fresh Produce

They have tailored our inventory levels and delivery schedules to ensure we always have the stock on hand to keep ahead of production demands. We value their great service.

Andrea
Paesanella

Tailor Made have a large range of fruit and vegetable boxes and trays catering to all of our crops. They are good quality and ensure our produce reaches the consumer in perfect condition. They have been a valued partner for over 10 years!!!

Alf Sparacino
Sparacino & Sons

We have been using them for over 8 yrs supplying all our cardboard packaging requirements. Great service, easy to deal with and always there to help with substitute boxes when we have forgotten to order something and have deadlines to meet!

Katherine Galettis
Mad House Bake House

We used Tailor Made for a shelf ready display recently. We were very happy with the end result!! Got exactly what we wanted for a very competitive price!

Alecia Loupis
The Wood Roaster

Frequently Asked Questions

What is die cutting in packaging?

Die cutting uses a custom-made steel rule die to cut and crease cardboard into precise shapes. It allows us to make packaging in virtually any shape or configuration rather than being limited to standard rectangular boxes.

What is a die cut box?

A die cut box is made using a die that cuts and creases the board in one pass. The result is a flat sheet that folds into the finished box. Features like self-locking bases, tuck lids, carry handles and display windows can all be built in.

What is a die and do I own it after paying the setup cost?

A die is the custom cutting tool we use to produce your box shape. You pay a one-off tooling cost to have it made. Once it exists, it is held here for all your future orders and you do not pay for it again.

What features can be built into a die cut box?

Carry handles, crash-lock or self-lock bases, tuck-over lids, tear strips, display windows, perforated opening panels and lock-in inserts. All of these are engineered into the die at the design stage so they function reliably at production speed.

Can die cut boxes be assembled without tape?

Yes. Most die cut designs are made to fold and lock together without tape, which saves time on the packing line and reduces materials cost.

Can die cut packaging be printed?

Yes. We print in Flexo up to 4 Pantone colours or Litho in full CMYK. The two can be combined depending on the finish required.

What is die cut packaging used for?

Retail packaging, ecommerce boxes, food packaging, point of sale displays, shelf ready shippers, subscription boxes and any application where a standard rectangular box will not do the job properly.

Is die cut packaging recyclable?

Yes. All our corrugated cardboard is 100% biodegradable and recyclable.

Are the dies made in Australia?

Yes. All our dies are made locally in Australia and we use Australian-manufactured board throughout. That keeps quality consistent and lead times shorter.

How long does it take to manufacture die cut boxes?

Custom die cut boxes generally take 7 to 10 business days from artwork approval. Being Sydney-based we can often turn around faster than offshore suppliers. Call us on 02 9564 6137 if you are working to a deadline.

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